Galvanized Steel Wire

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ST14 Galvanized Wire

Product Introduction

Galvanized Steel Wire Technical Specifications
SpecificationDetails
Common Grades & Base MaterialLow Carbon Steel (e.g., 1008, 1010, 1018): Standard grade for general-purpose wire.
High Carbon Steel (e.g., 1065, 1075, 1080): For spring wire and high-strength applications.
Alloy Steel (e.g., 4140): For special high-strength, fatigue-resistant applications.
Stainless Steel (Type 302/304, galvanized rare): Base material may be galvanized for extra corrosion protection in specific cases.
Galvanizing Process & TypeHot-Dip Galvanized (HDG): Wire drawn, then immersed in molten zinc bath. Thicker, less uniform coating.
Electro-Galvanized (EG): Zinc electroplated onto wire. Thin, smooth, uniform coating, excellent for forming.
Galvanized Before Drawing (GBD / Drawn Galvanized): Heavy zinc coat applied to rod, then drawn to final size for a smooth, integrated coating.
Galvanized After Drawing (GAD): Wire drawn to size, then galvanized; more common for general-purpose wire.
Tensile Strength & TemperSoft (Annealed) Galvanized: Low tensile (~350-550 MPa), high ductility, for weaving, tying, forming.
Hard Drawn Galvanized: High tensile (~1000-1400 MPa), low elongation, for structural, spring, and prestressing applications.
Medium Hard / Half Hard: Intermediate properties for balance of strength and formability.
Extra High Tensile (EHT): > 1400 MPa, for critical structural components.
Diameter / Gauge RangeUltra-Fine Wire: 0.10 mm (0.004") to 0.50 mm (0.020")
Fine Wire: 0.50 mm (0.020") to 2.00 mm (0.079")
Standard Wire: 2.00 mm (0.079") to 5.00 mm (0.197")
Heavy Wire: 5.00 mm (0.197") to 10.00 mm (0.394")
Rod / Rebar Tie Wire: Typically 1.6 mm (16 gauge / 0.0625") is common.
Coating Properties & WeightCoating Mass (Typical HDG): 30-150 g/m² (varies with diameter and process).
Coating Class (ASTM A641): Class 1, 2, 3 (increasing coating thickness).
Coating Adherence: Wrapping test per standard (e.g., wrap wire around mandrel 4x its diameter).
Surface Finish: Bright (EG), spangled gray (HDG), or dull gray (GBD).
Packaging & FormCoils: Bulk coils (25-1000 kg) for industrial processing.
Spools/Reels: Small spools (1-25 kg) for retail, construction, or automated feeding.
Straightened & Cut Lengths: Pre-cut wires for specific applications (e.g., fence staples, hooks).
Bales: For very heavy gauge wire.
Key Mechanical Properties (Hard Drawn, Example)Tensile Strength: 1000-1400 MPa (varies with diameter).
Yield Strength (0.7% Extension): Often ~80-90% of tensile.
Elongation: Typically 3-8% in 250mm for hard drawn.
Wrap Test: Mandrel diameter = 4x wire diameter, coating must not flake off.
Standard SpecificationsASTM A641/A641M: Standard Specification for Zinc–Coated (Galvanized) Carbon Steel Wire.
ASTM A853: Galvanized Steel Wire Strand.
ASTM B498/B498M: Galvanized Steel Wire for Mechanical Springs.
EN 10244-2: Steel wire and wire products - Non-ferrous metallic coatings on steel wire.
Fabrication & PerformanceFormability: Soft galvanized wire excellent; hard drawn limited to simple bends.
Weldability: Not recommended; zinc fumes are hazardous and coating is destroyed at weld.
Corrosion Resistance: Sacrificial protection from zinc; life depends on coating mass and environment.
Fatigue Resistance: Moderate; coating can sometimes introduce notch sensitivity.
Primary ApplicationsConstruction: Rebar tying, stucco/netting, suspension cables, prestressed concrete strands.
Fencing & Agriculture: Chain link fence, barbed wire, vineyard/trellis wire, baling twine core.
Industrial: Wire rope/cable core, mesh, springs (e.g., mattress), hardware cloth, nails/staples.
Utilities & Communications: Guy wires, messenger strand, binding/bundling wire.
General Use: Craft wire, hanging wire, general binding/tying.
Type / Coating ProcessCommon NameBase Wire Material / GradeDiameter (mm)Diameter (AWG)Coating Type / MassCondition / TemperKey Characteristics
Electro-Galvanized (EG) WireBright Basic WireLow Carbon Steel (AISI 1008-1018)0.10, 0.20, 0.30, 0.50, 0.80, 1.00, 1.50, 2.00, 3.0038, 32, 28, 24, 20, 18, 15, 12, 8Electrolytic Zinc, Light Coating (G20-G90)Soft Annealed, Hard DrawnSmooth, bright finish, thin & uniform coating, good for forming
Hot-Dip Galvanized (HDG) WireHeavy Galvanized WireLow/Medium Carbon Steel1.00, 1.50, 2.00, 2.50, 3.00, 4.00, 5.0018, 15, 12, 10, 8, 6, 4Hot-Dipped Zinc, Heavy Coating (Class 1, 2, or 3)Annealed, Hard DrawnThick, durable zinc layer, excellent outdoor corrosion resistance
Galvanized Steel Strand7-Wire StrandHigh Carbon Steel (e.g., for Prestressing)Overall: 3.0, 4.0, 5.0, 6.0, 8.0, 10.0N/AEach wire HDG or Zinc-CoatedStress-Relieved, Low RelaxationHigh tensile strength, corrosion protection for structural tension
Galvanized Tie Wire / Bale WireAnnealed Tie WireLow Carbon Steel (Soft)0.80, 1.00, 1.20, 1.60, 2.0020, 18, 17, 14, 12Hot-Dip or Electro-GalvanizedSoft (Annealed)Very ductile, easy to twist and tie by hand
Galvanized Spring WireHard Drawn GalvanizedHigh Carbon Steel (AISI 1065-1095)0.30, 0.50, 0.80, 1.00, 1.50, 2.00, 3.0028, 24, 20, 18, 15, 12, 8Electro or Hot-Dip GalvanizedHard Drawn, Spring TemperHigh tensile strength, maintains spring properties, corrosion resistant
Galvanized Barbed WireBarbed Wire (Double Strand)Low Carbon SteelLine Wire: 1.50, 2.00; Barb Wire: 1.80, 2.20Line: 15, 12; Barb: 14, 12Hot-Dip Galvanized (Heavy)Hard DrawnPrickly barbs for security, coated for long outdoor life
Galvanized Chain Link WireChain Link Fabric WireLow Carbon Steel2.50, 3.00, 3.50, 4.00, 5.0010, 8, 7, 6, 4Hot-Dip Galvanized (Class 3) or Polymer Coated after Galv.Hard Drawn, then GalvanizedHigh strength, consistent diameter for weaving mesh
Galvanized Welding WireSolid Wire for GMAWMild Steel (AWS ER70S-6 equivalent)0.80, 1.00, 1.2020, 18, 17Copper-Coated (over zinc base) or Light ZincDrawn, SpooledFor Gas Metal Arc Welding (MIG), good corrosion resistance of weld deposit
Galfan-Coated WireZn-5%Al Alloy CoatedLow Carbon Steel0.50, 1.00, 1.50, 2.00, 2.5024, 18, 15, 12, 10Hot-Dipped Galfan (Zn-5%Al-RE)As per requirement (Soft/Hard)Superior corrosion resistance (2-3x standard zinc), good flexibility
Galvanized Upholstery / Stitching WireFine Galvanized WireLow Carbon Steel (Very Soft)0.15, 0.20, 0.25, 0.3034, 32, 30, 28Electro-GalvanizedExtra Soft AnnealedExtremely flexible, thin coating to prevent staining fabric


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