Galvanized Steel Wire

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Z100 Galvanized Wire

Product Introduction

Technical Parameters of Galvanized Steel Wire
Parameter CategoryParameterTechnical SpecificationsCommon Standards (Examples)
Material ClassificationGrade DesignationASTM A641, A853, B498, B499
EN 10244-2: Class A, B, C
JIS G3532: Low Carbon Steel Wire
ISO 7989-2: F1, F2, F3
ASTM A641, EN 10244-2
Zinc Coating TypeElectro-galvanized, Hot-dip Galvanized, Thermal SprayedASTM A641
Chemical CompositionBase Wire Carbon Content (%)0.05-0.85 (Grade dependent)ASTM A510
Phosphorus Content (%)≤0.040ASTM A510
Sulfur Content (%)≤0.050ASTM A510
Copper Content (%)Optional (Weathering grades)ASTM A510
Mechanical PropertiesTensile Strength (MPa)350-1850 (Grade and diameter dependent)ASTM A370
Yield Strength (MPa)250-1650ASTM A370
Elongation (%)4-30 (Minimum, diameter dependent)ASTM A370
Torsion Test10-40 turns (Diameter dependent)ASTM A938
Wrap Test6-8 turns without fractureASTM A938
Reduction of Area (%)30-60ASTM A370
Physical PropertiesDensity (g/cm³)7.85 (Base steel)ASTM B311
Electrical Resistivity (μΩ·m)0.12-0.25ASTM B193
Thermal Conductivity (W/m·K)45-60ASTM E1461
Coefficient of Thermal Expansion (10⁻⁶/°C)11.0-12.5ASTM E228
Zinc Coating PropertiesCoating Mass (g/m²)Class 1: 30-60, Class 2: 60-120, Class 3: 120-200, Class 4: 200-300ASTM A641
Coating Thickness (μm)5-45 (Class dependent)ASTM A641
Coating AdhesionNo flaking or peeling in wrap testASTM A641
Zinc Purity (%)≥99.0ASTM B6
Coating UniformityComplete coverage, no bare spotsASTM A641
Dimensional SpecificationsDiameter Range (mm)0.20-6.00 (Standard), Special diameters availableASTM A641
Diameter Tolerance±0.01mm to ±0.05mm (Diameter dependent)ASTM A641
Ovality≤80% of diameter toleranceASTM A641
Spool TypesPlastic, Wooden, Steel (50-1000kg capacity)Custom
Surface PropertiesSurface FinishBright, Spangled, Matte, SmoothASTM A641
Surface QualityFree from cracks, scale, and detrimental defectsASTM A641
Coating AppearanceUniform, continuous, adherentASTM A641
Corrosion PropertiesSalt Spray Resistance100-2000 hours to white rust (Coating class dependent)ASTM B117
Atmospheric Corrosion2-20 times bare steel (Environment dependent)ASTM G50
Sulfur Dioxide Test5-20 cycles (Coating class dependent)ISO 6988
Processing PropertiesFormabilityGood to Excellent (Diameter and coating dependent)/
WeldabilityFair to Good (Special procedures required)AWS D1.1
Bendability2D-4D minimum bend radiusASTM E190
Testing & CertificationCoating Mass TestWeigh-strip-weigh methodASTM A90
Mechanical TestingTensile, Torsion, Wrap, Reverse bendASTM A370
Adhesion TestWrapping around mandrelASTM A641
Coating Uniformity TestPreece test or Copper sulfate testASTM A239
CertificationMill Test Certificate 3.1/3.2EN 10204
Special CharacteristicsCoating ClassesClass 1 (Light), Class 2 (Medium), Class 3 (Heavy), Class 4 (Extra Heavy)ASTM A641
Wire TypesSoft Annealed, Hard Drawn, Spring TemperASTM A641
Surface TreatmentsPassivated, Oiled, Phosphated, ChromatedASTM A641
Application PerformanceService Temperature -40°C to +200°C (Continuous) /
Fatigue ResistanceGood to Excellent (Coating dependent)ASTM E466
Abrasion ResistanceFair to Good (Coating class dependent)ASTM G65

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